Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car


Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
- Engines
   + Mechanical part of the G16 engine
   - Mechanical part of the J20 engine
      + General description
      - Routine maintenance
         Check of a compression
         Check of depression of the engine
         Check of pressure of oil
         The filtering element of the air filter
         Case of butterfly valves and inlet collector
         Collector of the exhaust system
         Cylinder head cover
         Oil pan and grid of the oil pump
         Oil pump
         Synchronization chain cover
         Second chain of synchronization and natyazhitel of a chain
         First chain of synchronization and natyazhitel of a chain
         Cam-shafts and regulators of a valvate gap
         Valves and head of the block of the cylinder
         Pistons, piston rings, rods and cylinders
      + Assembly fittings of the engine
      Special tool
      Necessary service materials
      Technical characteristics of the rotating inhaling moment
   + Cooling of the engine
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment

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Synchronization chain cover

Components

1 — a cylinder head cover
2 — laying of a cover of a head of the cylinder
3 — side consolidation of a head of the cylinder
4 — ring-shaped consolidation
5 — an oil pan
6 — a grid of the oil pump
7 — a synchronization chain cover *

8 — a crankshaft pulley
9 — a crankshaft pulley bolt
10 — oil consolidation
11 — a cylinder head cover nut
12 — a bolt of a grid of the oil pump and a bolt of an arm
13 — a bolt and a nut of an oil pan
14 — a synchronization chain cover bolt


Apply sealant 99000-31250 on the interfaced cover surface.

Apply sealant 99000-31140 on the interfaced surface of a head of the cylinder and block of the cylinder.

The rotating inhaling moment.

Not to reuse.

Oil engine the sliding surfaces.

Removal

 PERFORMANCE ORDER

    Disconnect a negative cable from the accumulator. Merge engine oil. Merge antifreeze. Remove an oil pan and a grid of the oil pump, having addressed the Section "Oil Pan and Grid of the Oil Pump" in this Chapter. Uncover a cylinder head, having addressed the Section Cylinder Head Cover in this Chapter.
    Remove a bypass water pipe (1) and bypass a hose No. 2 (2).
    Remove the fan of cooling and a casing of the fan, having addressed the Section the Coupling of the fan of the cooling system in the Head Okhlazhdeniye of the engine. Take off a generator belt, having addressed the Section Generator Belt in the Head Sistema of electric equipment. Remove a pulley of the water pump (4). Remove the tension device for a belt of the generator (5).
    Remove a single pulley of a belt of the generator (1).
    Disconnect a final hose of a radiator (3) from a thermostat cover. Without disconnecting hoses, remove the А/С compressor from an arm of the compressor (2) (if that is available). Remove the А/С compressor arm if that is available.
    Pull out a crankshaft pulley bolt. To block a pulley of the crankshaft (1), use the special tool (the holder of a pulley of the crankshaft). Special tool: (A): 09917-68221.

Do not forget to use the following bolt (2) for fastening of the special tool to a crankshaft pulley. Bolt size: M8, P1.25, Length = 45 mm. Force: 7 t.


1 — a crankshaft pulley
2 — a bolt
3 — a wrench
    Remove a pulley of the crankshaft (1). If it is difficult to remove it, use special tools (a stripper of a steering wheel and a stripper of bearings). If bolts of a stripper of a steering wheel too long, replace them with bolts of suitable length.
      Special tool
        (A): 09944-36011 (C): 09926-58010
    Uncover a synchronization chain.

Cleaning

 PERFORMANCE ORDER

    Clear the condensed surface on a synchronization chain cover, a case, the block of cylinders and a head of cylinders. Erase oil, old sealant and dust from the condensed surface.

Check

Check an edge of oil consolidation for existence of defects or other damages. Replace if necessary.

Installation

Repeat the procedure of dismantle upside-down to establish a synchronization chain cover, without forgetting about the following points.

 PERFORMANCE ORDER

    By means of the special tool (the fitter of bearings) put new oil consolidation so that its surface was lapped with edge of a cover of a chain of synchronization. Special tool (A): 09913-75510.
    Apply sealants "A" and "B" on areas.
        "And": Sealant 99000-31250 "In": Sealant 99000-31140
"and": 3 mm (0.12 inches)
"b": 2 mm (0.08 om/)
1 — a synchronization chain cover
2 — a cylinder head
3 — the cylinder block
4 — the provision of an adjusting pin
    Oil engine edge of oil consolidation, and then establish a cover of a chain of synchronization (1). Fasten bolts (3) to the specified rotating moment.

Before establishing a cover of a chain of synchronization be convinced that the bolt is reliably fixed. The rotating inhaling moment: bolt of a cover of a chain of synchronization (and): 11 N • m (1.1 kg-m, 8.0 pound on foot).


1 — a synchronization chain cover
2 — a nut
3 — bolts
    Establish a pulley of the crankshaft (1). To record a crankshaft pulley, use the special tool (the holder of a pulley of the crankshaft). Special tool (A): 09917-68221.

Do not forget to use the following bolt (2) for fixing of the special tool to a crankshaft pulley. Bolt size: M8, P1.25, Is long = 45 mm. Force: 7 t. The rotating inhaling moment: bolt of a pulley of the crankshaft (a): 150 N • m (15 kg-m, 108.5 pound on foot).


1 — a crankshaft pulley
2 — a bolt
3 — a wrench
    Establish an arm of the A/C (2) compressor if that is available. Fasten arm bolts to the specified rotating moment. The rotating inhaling moment: bolt of an arm of the compressor (a): 55 N • m (5.5 kg-m, 40.0 pound on foot). Establish a single pulley of a belt of the generator (1). Fasten a nut to the specified rotating moment. The rotating inhaling moment: nut of a single pulley of a belt of the generator (b): 42 N • m (4.2 kg-m, 30.5 pound on foot).
    Connect a final hose of a radiator (3) to a thermostat cover.
    Install the tension device for a belt of the generator (4). Fasten bolts to the specified rotating moment. The rotating inhaling moment: a bolt of the tension device for a belt of the generator (a) — 25 N • m (2.5 kg-m, 18.5 pound on foot). Establish a pulley of the water pump (3). Establish a generator belt, having addressed the Section Generator Belt in the Head Sistema of electric equipment. Establish a belt of the cooling fan, the fan pulley cooling the fan and a casing.
    Establish a bypass pipe (1) and water bypass a hose No. 2 (2).
    Establish a cylinder head cover, having addressed the Section Cylinder Head Cover in this Chapter. Establish an oil pan and a grid of the oil pump, having addressed the Section Oil pan and a grid of the oil pump in this Chapter. Adjust a tension of a belt of the cooling pump, having addressed the Section Regulation and check of a tension of a belt of the cooling fan in the Head Okhlazhdeniye of the engine. Fill in in the cooling system antifreeze, in forward differential gearbox oil, in the engine engine oil and in system of steering with strengthening special liquid. Check whether there is no leak of antifreeze, leak of oil, leak of liquid for system of steering and leak of exhaust gas on each connection.