Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
- Engines
   + Mechanical part of the G16 engine
   - Mechanical part of the J20 engine
      + General description
      - Routine maintenance
         Check of a compression
         Check of depression of the engine
         Check of pressure of oil
         The filtering element of the air filter
         Case of butterfly valves and inlet collector
         Collector of the exhaust system
         Cylinder head cover
         Oil pan and grid of the oil pump
         Oil pump
         Synchronization chain cover
         Second chain of synchronization and natyazhitel of a chain
         First chain of synchronization and natyazhitel of a chain
         Cam-shafts and regulators of a valvate gap
         Valves and head of the block of the cylinder
         Pistons, piston rings, rods and cylinders
      + Assembly fittings of the engine
      Special tool
      Necessary service materials
      Technical characteristics of the rotating inhaling moment
   + Cooling of the engine
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


9df16362

Oil pump

Components

1 — the block of cylinders
2 — the oil pump
3 — an asterisk of the oil pump

4 — a cover of an asterisk of the oil pump
5 — a bolt of the oil pump
6 — a bolt of a cover of an asterisk of the oil pump


The rotating inhaling moment.

Removal

 PERFORMANCE ORDER

    Disconnect a negative cable from the battery. Merge engine oil. Remove an oil pan and a grid of the oil pump. Address the Section Oil pan and a grid of the oil pump in this Chapter.

    Uncover an asterisk of the oil pump (1).

    Remove the oil pump (2) from the pallet of a case (1).

Do not remove an asterisk from the oil pump. Otherwise the axis of the oil pump can be damaged that will lead to misoperation of the oil pump.

Dismantling

Disassemble the oil pump.

1 — the case of the oil pump No. 1
2 — the case of the oil pump No. 2
3 — an external rotor
4 — the safety valve
5 — the counterbalancing spring
6 — a clamp

Check

 PERFORMANCE ORDER

    Check an external rotor, an internal rotor and cases of the oil pump regarding excessive wear or damage. Check the safety valve regarding excessive wear or damage.

If any repair of an external rotor, internal rotor and to cases of the oil pump is necessary, replace them as uniform knot.


    Measure length of the counterbalancing spring of the oil pump in free and in the compressed state.

Technical characteristics of the counterbalancing spring of the oil pump

 

Norm

Spring length in a free state

63.5 mm (2.5 inches)

Spring loading

86.0 N for 52.0 mm

8.6 kg for 52.0 mm

62.2 pounds / 2.05 inch

    Measure a gap between a rotor of the oil pump and the case of the oil pump.

Radial gap

Check a radial gap between an external rotor (2) and the case (1) by means of a kalibromer (4). If the gap goes beyond norm, replace an external rotor or the case. A limit of a radial gap between an external rotor and the case: 0.15 mm (0.0059 inches).

1 — the case
2 — an external rotor
3 — an internal rotor
4 — a kalibromer

Side gap

By means of a ruler (5) and a kalibromer (4) measure a side gap. Limits of a side gap: 0.11 mm (0.0043 inches).

1 — the case of the oil pump No. 1
2 — an external rotor
3 — an internal rotor
4 — a kalibromer
5 — a ruler

Installation

 PERFORMANCE ORDER

    Wash, clean and then dry all sorted parts. Apply engine oil with a thin layer on external and internal rotors, and the internal surfaces of the case of the oil pump. Establish an external rotor in a pump housing No. 1.
    Install the safety valve (3), the counterbalancing spring (2) and a clamp (1) in the case of the oil pump No. 2 (4). Fasten a clamp to the specified rotating moment. The rotating inhaling moment: a clamp of a spring of the safety valve of the oil pump (a) — 29 N • m (2.9 kg-m, 21.0 pound on foot).
    Insert bolts of the case of the oil pump (5) into the case of the oil pump No. 2.
    Collect the oil pump. And then be convinced that the rotor smoothly rotates a hand. The rotating inhaling moment: bolt of the case of the oil pump (a): 12 N • m (1.2 kg-m, 9.0 pound on foot).

Installation  

 PERFORMANCE ORDER

    Install the oil pump (2) on the pallet of a case (1) and fasten bolts with the specified rotating moment. The rotating inhaling moment: bolt of the oil pump (a): 27 N • m (2.7 kg-m, 19.5 pound on foot).

At installation of the oil pump be careful and do not drop bolts.


    Establish a cover of an asterisk of the oil pump (1), and fasten bolts with the specified rotating moment. The rotating inhaling moment: a bolt of a cover of an asterisk of the oil pump (a) — 11 N • m (1.1 kg-m, 8.0 pound on foot).
    Establish an oil pan and a grid of the oil pump. Address the Section Oil pan and a grid of the oil pump in this Chapter. Fill the engine with engine oil, having addressed the Section Engine oil and the filter in the Head Maintenance and lubricant. Connect a negative cable to the accumulator. Upon completion of installation check oil pressure, having started the engine. Address the Section Check of Pressure of Oil in this Chapter.