Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
- Engines
   + Mechanical part of the G16 engine
   - Mechanical part of the J20 engine
      + General description
      - Routine maintenance
         Check of a compression
         Check of depression of the engine
         Check of pressure of oil
         The filtering element of the air filter
         Case of butterfly valves and inlet collector
         Collector of the exhaust system
         Cylinder head cover
         Oil pan and grid of the oil pump
         Oil pump
         Synchronization chain cover
         Second chain of synchronization and natyazhitel of a chain
         First chain of synchronization and natyazhitel of a chain
         Cam-shafts and regulators of a valvate gap
         Valves and head of the block of the cylinder
         Pistons, piston rings, rods and cylinders
      + Assembly fittings of the engine
      Special tool
      Necessary service materials
      Technical characteristics of the rotating inhaling moment
   + Cooling of the engine
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


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First chain of synchronization and natyazhitel of a chain

1 — the first chain of synchronization
2 — the directing wheel
3 — an axis of the directing wheel
4 — an asterisk of synchronization of the crankshaft
5 — a natyazhitel of a chain of synchronization
6 — the regulator of a natyazhitel of a chain of synchronization No. 1

7 — sending to a synchronization No. 1 chain
8 — a nut of a natyazhitel of a chain of synchronization
9 — the expansion plug of a natyazhitel of a chain of synchronization
10 — a bolt of the regulator of a natyazhitel of a chain of synchronization No. 1
11 — a bolt of the directing synchronization chain


The rotating inhaling moment.

Oil engine the sliding surfaces.

Removal

 PERFORMANCE ORDER

    Disconnect a negative cable from the accumulator. Merge engine oil. Merge antifreeze. Remove an oil pan and a grid of the oil pump, having addressed the Section Oil pan and a grid of the oil pump in this Chapter. Uncover a cylinder head, having addressed the Section Cylinder Head Cover in this Chapter. Uncover a synchronization chain, having addressed the Section Synchronization Chain Cover in this Chapter.
    Repeatedly to establish a synchronization chain, turn the crankshaft so that synchronization marks in a head of the cylinder and the block of the cylinder coincided with marks in asterisks.
    Remove the second chain of synchronization, having addressed the Section the Second chain of synchronization and a natyazhitel of a chain in this Chapter. Remove a guide of a chain of synchronization No. 1 (1). Remove the regulator of a tension of a chain of synchronization No. 1 (2).
    Remove a natyazhitel of a chain of synchronization (3).
    Remove the directing wheel and the first chain of synchronization. Remove an asterisk of synchronization of the crankshaft.

Check

Sending to a synchronization No. 1 chain

Check a boot for existence of wear or damage.

1 — sending to a synchronization No. 1 chain

Natyazhitel of a synchronization chain

Check a boot (1) regarding wear or damage.

Asterisk of synchronization of the crankshaft

Check asterisk teeth regarding wear or damage.

The directing wheel

Check teeth and the plug (1) of an asterisk regarding wear or damage.

First chain of synchronization

Check a synchronization chain for existence of wear or damage.

Synchronization No. 1 chain tension regulator

Make sure that the latch (1) and a gear surface (2) are not damaged and the latch functions normally.

Installation

 PERFORMANCE ORDER

    Level a key of an asterisk of synchronization of a knee (1) with a mark of synchronization (2) in the cylinder block.
    Establish an asterisk of synchronization of the crankshaft (2). The mark of compliance looks towards a chain cover.
1 — the crankshaft
2 — the cylinder block
4 — a mark
    Oil the plug of the directing wheel (1). Establish an axis of an asterisk and the directing wheel.
    Establish the first chain of synchronization (3), having leveled a blue plate (4) first chains of synchronization with a mark of compliance (2) in the directing wheel.
    Level a yellow plate (4) 1st chains of synchronization (3) with a mark of compliance (2) in an asterisk of synchronization of the crankshaft (1).
    Establish a natyazhitel of a chain of synchronization (1). The rotating inhaling moment: a nut of a natyazhitel of a chain of synchronization (a) — 25 N • m (2.5 kg-m, 18.5 pound on foot).
1 — a natyazhitel of a chain of synchronization
2 — the expansion plug
    Having opened a latch (2) regulators of a tension No. 1 and having pressed a plunger (1) into the case (3), record it in this situation, having inserted a lock core (4) between a latch and the case.
    Install the regulator of a tension of a chain of synchronization No. 1 (1). The rotating inhaling moment: a bolt of a natyazhitel of a chain of synchronization No. 1 (a) — 11 N • m (1.1 kg-m, 8.0 pound on foot). Pull out a lock core (3) from the regulator No. 1.
1 — the synchronization chain tension regulator
2 — a natyazhitel of a chain of synchronization
3 — a lock core
    Establish a guide of a chain of synchronization No. 1 (1). The rotating inhaling moment: a bolt of the directing chain of synchronization (a) — 9 N • m (0.9 kg-m, 6.5 pound on foot).
1 — sending to a synchronization chain
2 — guide bolts
    Check that the blue plate (2) and a yellow plate (4) first chains of synchronization coincided with compliance marks in asterisks.
1 — a compliance mark in the directing wheel
2 — a compliance mark in an asterisk of synchronization of a knee
3 — a tag
4 — a yellow plate
    Establish the second chain of synchronization, having addressed the Section the Second chain of synchronization and a natyazhitel of a chain in this Chapter. Establish a synchronization chain cover, having addressed the Section Synchronization Chain Cover in this Chapter. Establish a cylinder head cover, having addressed the Section Cylinder Head Cover in this Chapter. Establish an oil pan and a grid of the oil pump, having addressed the Section Oil pan and a grid of the oil pump in this Chapter. Install the cooling system and other parts. Fill in in the cooling system antifreeze, in forward differential gearbox oil, in the engine engine oil and in system of steering with strengthening special liquid. Check whether there is no leak of antifreeze, liquid for system of steering, leak of exhaust gas and oil on each connection.