Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
- Electric equipment
   + Body electric equipment
   + System of lighting
   - System of electric equipment
      + General description
      + Diagnostics
      + The works performed on the car
      - Capital repairs
         - Generator
            Removal
            Installation
            Dismantling [Type 60 A]
            Dismantling [Type 70 A and 80 A]
            Survey [Type 60 A]
            Survey [Type 70 A and 80 A]
            Replacement of brushes
            Assembly [Type 60 A]
            Assembly [Type 70 A and 80 A]
      + Specifications
      Inhaling moments
   + Tools/information for drivers


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Dismantling [Type 70 A and 80 A]

Type 70A

1 — a pulley nut
2 — a pulley
3 — a drive frame
4 — the stator
5 — a carving hairpin
6 — the drive bearing
7 — the holder of the bearing
8 — a rotor
9 — edge of a casing of the bearing

10 — a bearing cover
11 — a back frame
12 — the rectifier
13 — the insulator
14 — the regulator
15 — a brush
16 — the brush holder
17 — a back cover

Type 85 A

1 — a pulley nut
2 — a pulley
3 — a drive frame
4 — the stator
5 — a carving hairpin
6 — the drive bearing
7 — the holder of the bearing
8 — a rotor
9 — edge of a casing of the bearing
10 — a bearing cover
11 — a wavy washer

12 — a back frame
13 — a sealing cover
14 — the rectifier
15 — the insulator
16 — the regulator
17 — a brush
18 — the brush holder
19 — a brush holder cover
20 — a back cover
21 — a terminal guard


 PERFORMANCE ORDER

    Remove an internal nut of the plug "B" and the insulator. Remove a back cover.
1 — a back cover
2 — the insulator
3 — an internal nut of the plug "B"
    Remove 2 screws and extend assembly of the brush holder. Remove 3 screws and the IC regulator. Uncover the brush holder the brush holder.
1 — IC regulator screws
2 — the IC regulator
3 — brush holder screws
4 — assembly of the brush holder
    Remove 4 screws, 1 bolt and the rectifier.
1 — the rectifier
    Remove 4 rubber insulators (only type 80 A).
1 — the rubber insulator
    Holding a shaft a six-sided wrench, remove a pulley nut, and then extend a pulley.
  • For keeping of a shaft use a six-sided pulley. The dodecahedral key can slide off and damage a shaft or the tool.
  • Do not try to hold a pulley flat-nose pliers or a pipe key not to damage it.

1 — a pulley
2 — a six-sided key
3 — a cranked wrench
    Remove 4 nuts of a back frame. Beat out a back frame with a rotor, easily tapping on it with the plastic hammer. Carefully separate a back frame from a rotor, using the plastic hammer.

Do not strike a shaft from a contact ring when you divide a rotor and a back frame.


1 — a back frame
2 — a rotor shaft
3 — a nut of a back frame
    If necessary use a stripper for bearings to remove a casing of the bearing and a cover of the bearing. Be careful not to damage the blade of the cooling fan when using a stripper.
1 — a bearing casing
2 — a bearing stripper
3 — a bearing cover
    If necessary remove 4 screws, a plate of the holder and then beat out the trailer bearing.
1 — a carving hairpin
2 — the holding plate
3 — the final bearing
4 — the stator
    If necessary, remove carving hairpins and extend the stator.

It will be easier to remove the stator if to warm up a frame.