Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ System of ignition
+ System of start
+ System of release
- Transmissions
   + Mechanical transmission (type 1)
   + Mechanical transmission (type 2)
   - Automatic transmission (4 A/T)
      + General description
      + Diagnostics of the automatic transmission
      + Precautionary measures at diagnostics of malfunctions
      + Visual survey
      - Service out of a workshop
         Liquid level
         Liquid replacement
         Oil cooler hoses
         Cable of a throttle of the automatic transmission
         Manual selector
         Gear shifting cable
         Switch (sensor) of range of transmission
         The speed sensor at the exit of the automatic transmission
         Interruption switch on demand
         Solenoidal valves
         Switch of change of food \norm
         Oil cooler tubes
      + System of blocking of brakes
      + Check of system
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


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Gear shifting cable

Type-1

1 — transfer choice lever knot
2 — a bolt
3 — a transfer choice cable
4 — a cable arm
5 — a bolt
6 — a cap
7 — a washer
8 — a clip
9 — a nut

10 — the lever of the manual choice of transfer
11 — a lock washer
12 — a nut
13 — connection of a cable of the choice of transfer
14 — the plug
15 — a washer
16 — an E-shaped ring
17 — the switch of provision of transmission
18 — a bolt

Type-2

1 — the transfer choice lever
2 — a fixing bolt of the lever of the choice of transfer
3 — a transfer choice cable
4 — a cable arm
5 — a fixing bolt of an arm of a cable
6 — a washer
7 — a clip
8 — a nut of the lever of the manual choice (from the switch of provision of transmission)

9 — a lock washer
10 — the lever of the manual choice of transfer
11 — the switch of provision of transmission
12 — a fixing bolt of the switch of provision of transmission
13 — a nut of the lever of the manual choice of transfer
14 — a transfer choice cable clip


Inhaling moment.

Adjustment (for type-1)

 PERFORMANCE ORDER

    Before tightening of a nut on the end of a cable switch the lever of the choice of transfer to situation "N". Also switch the lever of the manual choice of transfer to situation "N".
    Make sure that under the above described conditions the nut and cable connection have a gap.
  • If the cable of the choice of transfer was shifted, move it in the direction of an arrow C, against the stop, and then be convinced that the lever of the choice is in situation "N".

1 — the sensor (switch) of provision of transmission
2 — a transfer choice cable
3 — the lever of the manual choice of transfer
4 — the transfer choice cable hinge
    Turn a nut A hand until it concerns the hinge of a cable of the manual choice of transfer. Then tighten a nut B wrench. After installation of a cable of the choice of transfer check the following:
      Push the car when the lever of the choice of transfer is switched to situation "P". The car should not move. The car cannot go in situation "N". The car can go in situation "D", "2", and "L". The car can reverse in situation "R".
1 — the transfer choice cable hinge
And — to level the cable hinge
In — to tighten a wrench

Adjustment (for type-2)

 PERFORMANCE ORDER

    Weaken a nut (1) of the lever of manual switching (from a choice cable). Switch the lever of the choice of transfer to situation "N".
    Level the central line (2) on a shaft of the manual valve (3) with the zero line "N" (4).
    Tighten a nut (1) of the lever of manual switching (from a transfer choice cable) to the specified value of the moment of an inhaling. Inhaling moment: a nut of the lever of manual switching (a) — 19 N • m (1.9 kg-m, 14.0 pounds feet). After installation of a cable of the choice of transfer check the following:
      Push the car when the lever of the choice of transfer is switched to situation "P". The car should not move. The car cannot go in situation "N". The car can go in situation "D", "2", and "L". The car can reverse in situation "R".