Before conducting check, be convinced of the following:
The fuel tank is completely filled with fuel.
The vehicle is equipped with a spare tire, the tool, a jack and the handle of a jack.
Set the vehicle on an equal floor and establish loading about 200 kg (441 pounds) (2) on a back part of the case so that the back shaft weighed 800 kg (1764 pounds). Weight of a back shaft of "L": 800 kg (1764 pounds).
Install the special tool on a forward and back brake.
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The special tool has to be connected with sapuny a forward brake (from the driver) and a back brake. |
Special tool of a forward brake:
(A): 9956-02310
(B): 09952-46510 (the device for a car brake support with SUMITOMO ELECTRIC brake)
(C): 55473-82030 (the spuskny stopper of the valve of drain of air (1) is delivered as the spare part)
Back brake
(A): 09956-02310
(B): 09952-36310 (the device for a stopper of the valve of drain of air with a diameter of carving of 7 mm) or 09952-46510 (the device for a stopper of the valve of drain of air with a diameter of carving of 8 mm)
(C): 55473-82030 (the spuskny stopper of the valve of drain of air is delivered as the spare part)
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Instead of the device for diameter of a carving of 10 mm (3) to the special tool (A) the special tool (B) is used. Therefore remove adaptation from (A) and establish (B).
- For the vehicle with TOKICO brake support, use adaptation which is switched on in the special tool (A).
- For definition like a support of a brake address the Head Forward brakes.
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Gradually press the brake lever, liquid pressure in a forward brake will not become such, as shown below and then check the corresponding pressure of a back brake. It has to meet the specification below.
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Pressure of a back brake with the enclosed load of 8000 kPa (80 kg/cm2, 1,138 psi) on a forward brake
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Forward brake
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Back brake
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8,000 kPa 80 kg/cm2 of 1,138 psi
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3-door or model with folding top
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6,000 — 7,300 kPa
60 — 73 kg / cм2
853 — 1,038 psi
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5-door
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4,500 — 7,300 kPa
45 — 73 kg / cм2
640 — 1,038 psi
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After that apply pressure of 100 kg/cm2 upon a forward brake and check that pressure of a back brake meets the specification below.
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Forward brake
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Back brake
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10,000 kPa 100 kg / cм2 1,422 psi
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3-door or model with folding top
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6,500 — 8,000 kPa
65 — 80 kg/cm2
924 — 1,138 psi
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5-door
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5,000 — 8,000 kPa
50 — 80 kg/cm2
711 — 1,138 psi
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If pressure of a back brake does not meet the specification, adjust it having changed the provision of a rack (3) as follows.
If pressure of a back brake above of stated, move a rack (3) in the direction of "a" and if below, then in the direction of "b".
Repeat steps 3 - 5 until pressure of a back brake meets the specification.
After adjustment, tighten a bolt with torque of an inhaling according to specified in the specification. Torque of an inhaling: bolt of a rack of LSPV (a): 23 N • m (2.3 kg-m, 17.0 pounds on foot).
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Disconnect the brake highway (2) (connecting the second contour of the main cylinder and 4-sided connection) from the main cylinder (1). Tighten a cap (the special tool) of the main cylinder. Press the brake lever. If pressure of a back brake of 95 - 100 kg/cm2 when pressure of a forward brake of 100 kg/cm2, it means that the forward failure-safe system works properly. Special tool: (A) — 09956-02210.
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Forward brake
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Back brake
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10,000 kPa 100 kg/cm2 of 1,422 psi
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9,500 — 10,000 kPa
95 — 100 kg/cm2
1,350 — 1,422 psi
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Upon completion of check of pressure of liquid, pit air from the brake system and execute check of brakes.
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