Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
+ Coupling
- Transfer
   General description
   + Diagnostics
   - Service out of a workshop
      Oil of the transfer case
      Gear shifting lever
      Switch of transfer of the all-wheel drive car
      + Oil epiploons of transfer
      Speed sensor
      Back fixture of the engine
      Transfer module
      Removal
      Installation
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


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Removal

In an engine compartment

 PERFORMANCE ORDER

    Disconnect "minus" (–) a cable from the battery. Place a wooden plate (1) between the engine (2) or an inlet collector (3) and a partition between salon and a compartment of the engine (4) so that it served as a stopper when the engine, the transmission and transfer hang when a back fixing part is removed.

Do not forget to use a wooden plate not to allow possible contact between a partition of salon and a compartment of the engine and the SMR sensor case (position of the camshaft) (at the G16 engine), the SMR sensor (position of the camshaft) (at the J20 engine).

For models with G16 and J20 engines

t (thickness) — 45 mm (1.8 inches)
N (height) — 200 mm (8 inches)
W (width) — 100 - 150 mm (4 - 6 inches)

In salon

 PERFORMANCE ORDER

    Remove a console box. Remove the gear shifting lever as it is described in the Head the Mechanical transmission (type 1), in the Section Gear Shifting Lever. Remove the transfer switching lever as it is described in this Chapter, in the Section Gear Shifting Lever.

On the elevator

 PERFORMANCE ORDER

    Merge transfer oil as it is described in this Chapter, in the Section Oil of the Transfer Case. Remove forward and back driveshafts as it is described in the Head Driveshafts, in the Section Driveshaft. Disconnect an exhaust pipe No. 5 as it is described in the Head Sistema of release, in the Section Components. Disconnect a speed sensor fitting.
    Put a jack under the transmission (1) and remove a back fixing part of the engine (2).
    Gradually lower a jack (1) and check that the wooden plate served as a stopper between the engine or an inlet collector and a partition of salon and a compartment of the engine.
    Remove bolts (4) cases of the lever of switching of gear wheels (3).
    Extend a hose of a sapun.

In salon

Remove the case of the lever of switching of gear wheels, and then remove a bolt (1) of the back case of transfer.

1 — a bolt
2 — transfer

On the elevator

 PERFORMANCE ORDER

    Remove transfer fixture (back fixture of the engine) (1), having removed bolts (2).
    Put a jack under the transmission (2) to prop up it.
    Remove a fitting of a wire of switches 4 WD (four-wheel drives)/4WD - LOW (the four-wheel drive – lower). Remove bolts of the forward case of transfer (1). Having propped up transfer (2) by a jack (1), shift it back and when it separates from the transmission, lower it.