Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
- Driveshafts
   General description
   + Diagnostics
   - Service out of a workshop
      Driveshaft
   Specifications of the moment of an inhaling
   Necessary material for service
   Special tool
+ Brake system
+ Engines
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


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Service out of a workshop

Driveshaft

Removal

 PERFORMANCE ORDER

    Lift the car. To remove the forward driveshaft, execute item 3 — 4. Merge transfer oil as it is described in the Head Peredacha, in the Section Oil of the Transfer Case.
    Remove bolts (1) of a fixing arm of the stabilizer of cross stability and lower the stabilizer of cross stability (2) down.
    Apply the leveling tags (1) on a flange of the hinge and the driveshaft.
    Remove the driveshaft.

Dismantling

 PERFORMANCE ORDER

    By means of the special tool (A) remove two lock rings (1). Special tool (A): 09900-06108.
    By means of specially tool (B) push out a holder of the bearing of a crosspiece (1) on 3 – 4 mm (0.12 – 0.16 inches) from a holder of a fork of a shaft (2). Special tool (B): 09926-48010. Length of "a": 3 – 4 mm (0.12 – 0.16 inches).

Before to pull out it, apply the getting lubricant between a holder of the bearing (1) and a holder of a fork (2).


    Tapping on a fork (1) with the hammer (2), completely remove a holder of the bearing (3).
    Pull out a bearing holder on the other hand the same as it is described in points 2 and 3.
    Push out a bearing holder from a flange fork as it is described in points 1) and 2), and then, holding a bearing holder (2) pincers (1), knock on a flange fork and pull out a holder.
    Similarly remove a bearing holder on the other hand.
  • Be careful that at removal of a holder of the bearing of a crosspiece not to lose its rollers.
  • Temporarily put the removed bearings in a crosspiece then to install them in initial situation.

Check

 PERFORMANCE ORDER

    Check the driveshaft and a flange fork for damages and the driveshaft (1) – on a beating.
    If damage is revealed, or the beating of a shaft exceeds admissible borders, replace. Admissible borders of a beating: 0.8 mm (0.031 inch).

Assembly

At assembly surely use new lock rings, a crosspiece (1) and bearings (2). Use of old lock rings, a crosspiece and bearings is forbidden.


Make sure that rollers in a crosspiece bearing holder all on the place.


 PERFORMANCE ORDER

    Do not forget to apply lubricant on a crosspiece bearing holder. "A": lubricant 99000-25030.
    Insert a holder of the bearing (2) into a fork (3), tapping with the copper hammer (1) until she gets up aflush with an end face of a fork (3). At the same time insert a crosspiece (4) into a holder of the bearing (2) that rollers did not drop out of a bearing holder.
    Insert other holder of the bearing (1) from the opposite side into a fork (2), tapping with the copper hammer (3) until she gets up aflush with an end face of a fork (2).
    Insert holders of bearings from a flange fork the same as it is described above in points 2 - 3. When you beat with the hammer holders of bearings, put on them a metal plate not to damage a fork. Reliably establish 4 lock rings on a shaft and a flange fork.

Check that each lock ring was reliably adjusted in grooves.

    After assembly check that the fork of a shaft and a flange fork moved smoothly.

Installation

Perform the procedure of removal in the return sequence, paying attention to the following.

 PERFORMANCE ORDER

    Before installation clear and examine the sliding part of an end face of the driveshaft (where the oil epiploon contacts) and if there are even small scratches or deformations, modify an end face and again clear.
    Then apply lubricant in driveshaft vents. "B": lubricant 99000-25010.
    Install the driveshaft, having combined the leveling tags, otherwise during the movement there can be a vibration.
    For an inhaling of flange bolts and nuts of the driveshaft observe the following values of the moment of an inhaling. At reuse of bolts of the back driveshaft, apply on their carving part cement for blocking of a carving. "A": cement 99000-32110. Inhaling moment: flange nuts of forward and back driveshafts — 50 N • m (5.0 kg-m, 36.5 pounds feet).
    For installation of the forward driveshaft follow these steps 6 and 7. Install the stabilizer of cross stability.
    Tighten bolts of a fixing arm of the stabilizer of cross stability to the specified value of the moment of an inhaling. Inhaling moment: bolt of a fixing arm of the stabilizer of cross stability (a): 23 N • m (2.3 kg-m, 17.0 pounds feet).
    Fill in transfer oil as it is described in the Section Oil of the Transfer Case in the Head Peredacha.