Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ System of ignition
+ System of start
+ System of release
+ Transmissions
- Coupling
   General description
   Diagnostics
   - Service out of a workshop
      Liquid check
      Coupling pedal height
      Free wheeling of a pedal of coupling
      Tube and hose of liquid for coupling
      Main cylinder of coupling
      Coupling work cylinder
   + Repair of the module
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


9df16362

Coupling work cylinder

Removal

Do not allow hit of liquid on the painted surfaces.


 PERFORMANCE ORDER

    Clear around a cover of the tank and choose from it liquid as the syringe or something similar. Disconnect a hose for liquid (2) from the working cylinder of coupling (1). Remove fixing bolts of the working cylinder (4) and the working cylinder of coupling (1).
1 — the coupling cylinder
2 — a hose for liquid
3 — an E-shaped ring
4 — bolts of the working cylinder

Installation

 PERFORMANCE ORDER

    To pit air only from the main cylinder, it needs to be removed from the car. The procedure of removal and installation of the main cylinder and drain of air is described in this Chapter in the Section the Main cylinder of coupling.
    Apply a small amount of lubricant on a bar top (3) workers of the cylinder of coupling (1). "A": lubricant 99000-25010.

Do not allow hit of any lubricant on a casing (2).


    Install the working cylinder of coupling (1) and tighten fixing bolts (2) to the specified value of the moment of an inhaling. Moment of an inhaling (a): 50 N • m (5.0 kg-m, 36.5 pounds feet).
    Attach a hose for liquid of coupling (3) and tighten a connecting bolt (4) to the specified value of the moment of an inhaling. Moment of an inhaling (b): 23 N • m (2.3 kg-m, 16.5 pounds feet). Fill in the specified brake fluid in the tank and check whether there is no leak. Pit air from system and check a free wheeling of a pedal of coupling. Drain of air is described in the Head the Brake system.
1 — the working cylinder of coupling