Suzuki Grand Vitara SQ416/SQ420/420WD

since 1998 release

Repair and operation of the car



Suzuki Grand Vitara
+ General information
+ Maintenance and lubricant
+ Heater, ventilation and conditioner
+ Steering
+ Suspension bracket
+ Wheels and tires
+ Forward driving shaft / bearing of a shaft. Oil epiploon
+ Driveshafts
+ Brake system
+ Engines
+ Fuel system
+ System of ignition
+ System of start
+ System of release
- Transmissions
   - Mechanical transmission (type 1)
      Description of system
      Diagnostics
      - Service out of a workshop
         Oil for the transmission
         Gear shifting lever
         Illumination switch
         Back fixture of the engine
         Removal of the transmission
         Installation of the transmission
         The case extender (for model with the drive on two wheels and the G16 and J20 engine)
         Oil epiploon of the case extender (for model with the drive on two wheels and the G16 and J20 engine)
   + Mechanical transmission (type 2)
   + Automatic transmission (4 A/T)
+ Coupling
+ Transfer
+ Forward and back differentials
+ Windows, mirrors, locks and security measures. Immobilizer
+ Electric equipment


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Removal of the transmission

In salon

 PERFORMANCE ORDER

    Remove the gear shifting lever as it is described in this Chapter in the Section Gear Shifting Lever. Remove the gear shifting lever handle.

In an engine compartment

 PERFORMANCE ORDER

    Disconnect "minus" (–) a battery cable. Remove a hose of a sapun (3) from a clip of a sapun (2) on the back end of a head of the cylinder.
1 — transmission
2 — a clip of a sapun
3 — a hose of a sapun
4 — a clip of wire connection
5 — the inlet pipeline
    Remove fixing bolts (1) and a nut (2) starters, then remove a starter (3).
    Remove fixing bolts of transmission (1).

On the elevator

 PERFORMANCE ORDER

    Merge oil from transmission and transfer.
  • At removal of the transmission and transfer only for coupling service oil of the transmission can be not merged.
  • To work, without merging transfer oil, it is possible if the forward driveshaft is removed together with the transmission and transfer.
    Remove forward and back driveshafts as it is described in the Head Driveshafts, in the Section Driveshaft. Remove exhaust pipes No. 1 and No. 2 as it is described in the Head Sistema of release, in the Section Components. Remove the working cylinder of coupling from the transmission. The hose of coupling can be not disconnected from the working cylinder. Remove the lower plate of the case of coupling. Disconnect hitches from the switch of the four-wheel drive, the switch of illumination and the sensor of speed and exempt their wires from clips.
    Remove nuts (1) from connection with the engine.
    By means of a jack for the transmission (1) remove a back fixing part of the engine (2), having removed its bolts.
    Having removed a fixing part (2), pull the transmission and transfer which are on a jack for the transmission (1) back, and then lower them. Remove wire connections (3) and a hose of a sapun (4). Separate the case of the lever of switching of gear wheels (5) and transfer (or cases extenders at model with the drive on two wheels) (2) from the transmission (1).
1 — the transmission
2 — a fixing part
3 — wire connections
4 — a hose of a sapun
5 — the case
6 — a bolt
7 — a bolt